NEXT
Wet wipes converting line
No compromise on speed
Premium tension control unwinder with LAP “zero speed” automatic splice
Proprietary cutting unit up to 1000 cuts/min
Automatic substrate guide system integrated in the HMI (Human Machine Interface)
Totally configurable wetting system:
1) one or more sanitary pumps with dedicated flowmeters, for perfect lotion dispensing on each wipe
2) adjustable width or fixed width wetting bars, one per lane, to minimize lotion waste
3) free choice of pre-fold wetting, post- fold wetting or both together, depending on substrate type
1) one or more sanitary pumps with dedicated flowmeters, for perfect lotion dispensing on each wipe
2) adjustable width or fixed width wetting bars, one per lane, to minimize lotion waste
3) free choice of pre-fold wetting, post- fold wetting or both together, depending on substrate type
Multiple choice, first class automation for superior performances, an outstanding worldwide support and availability of spare parts for years
Supply of up to 3 flow wrappers, to make the most of production potentials
Extreme sanitary design
Perfect tension adjustment applicable to each roll, single, double or jumbo
The lowest TCO ever
Low manning converting line and energy consumption
Quick lotion flow ramps to reduce number of stacks rejected at start
Short CIP duration
Higher than 95% efficiency
Long-lasting rotating blades in exclusive stainless steel
Quality controls along the line to guarantee top class production
Compliant with all best safety standards
OPTIONAL FEATURES
Semi-jumbo unwinders with online slitters
Pre-fold and post-fold width adjustable wetting bars
Roto orbital cutting unit
Additional pull station to adjust tension
Automatic CIP (Clean In Place) embedded in HMI (Human Machine Interface)
Ribbon twister unit
Quality vision system
Additional pre-fold wetting system
Multiple lotion pumps and flowmeters
PRODUCT SPECIFICATIONS
MACHINE LAYOUT
Side
Top
PRODUZIONE GARANTITA
NEXT CON LONG SAW
40
80
NEXT CON ROTARY DIE CUT
12
20
24
| NEXT LINEAR CUTTING | NEXT ROTO ORBITAL SAW |
|
| Design speed (wipes/min) | up to 24.000 | up to 48.000 |
| Operating speed (wipes/min) | up to 21.600 | up to 48.000 |
| Cutting speed (clips/min) | 1000 | 600 |
| Stacking speed (stacks/min) | up to 250 | up to 300 |
| Linear speed (m/min) | up to 200 | up to 120 |
| Number of lines | up to 24 | over 24, up to 100 |
| Motor | Full servo | Full servo |
| Roll diameter (mm) std | opt | 1200 | 1500 | 1200 | 1500 |
| Roll width (mm) min | max | opt | 130 | 250 | 420 | 130 | 250 | 420 |
| Lane width of semi-jumbo roll (mm) min | max | 800 | 1200 | 800 | 1200 |
| Stack length (mm) min | max | opt | 100 | 300 | 400 | 100 | 300 | 400 |
| Folded wipe width (mm) min | max | opt | 80 | 120 | 160 | 80 | 120 | 160 |
| Interfolded | Yes | Yes |
| Fold type | Z, C, W and V modified | Z, C, W and V modified |
| Clip height (mm) min | max | 5 | 25 | 25 | 80 |
| Stack height (mm) min | max | 5 | 80 | 25 | 80 |
| Count min | max | 12 | 120 | 24 | 80 |
| Quantity of lotion(%) min | max | 200 | 400 | 200 | 400 |
| Efficiency (%) rolls | semi-jumbo | > 90 | > 95 | > 90 | > 95 |
| Waste (%) | < 3 | < 3 |