FUTURA
Wet wipes converting line
Wide range from 12 up to 100 lanes
Fully customizable line with multiple options to match all requirements of speed and product design
Production speed up to 800 cuts/min with any type of substrate, even the most delicate paper-based flushables
First class automation for superior performances, an outstanding worldwide support and availability of spare parts for years
Plurality of packaging options (flow-wrapper) in accordance with the needs of volumes
Extreme sanitary design
Wipe width up to 400 mm
Quick format changes to reach higher efficiency
Different unwinder options (single, double or semi-jumbo roll)
Manual, manual-assisted or full-auto roll change
Totally configurable wetting system:
1) one or more sanitary pumps with dedicated flowmeters, for perfect lotion dispensing on each wipe
2) adjustable width or fixed width wetting bars, one per lane, to minimize lotion waste
3) free choice of pre-fold wetting, post- fold wetting or both together, depending on substrate type
1) one or more sanitary pumps with dedicated flowmeters, for perfect lotion dispensing on each wipe
2) adjustable width or fixed width wetting bars, one per lane, to minimize lotion waste
3) free choice of pre-fold wetting, post- fold wetting or both together, depending on substrate type
Wide range of options for solutions tailored to each customer
Fast start & stop to reduce waste
Scalability: capacity can be increased at a later stage
Fast setting thanks to multiple gauges and indicators
Extensive use of automation to retrieve machine setting by HMI (Human Machine Interface)
OPTIONAL FEATURES
Flying automatic splice
Premium tension control unwinder with LAP “zero speed” automatic splice
Semi-jumbo unwinders with online slitters
Automatic web guide for each lane
Additional pull station to adjust tension
Adjustable folding boards with centerline
Additional pre-fold wetting system
Pre-fold and post-fold width adjustable wetting bars
Roto orbital saw cutting unit
Multiple lotion pumps and flowmeters
Ribbon twister unit
Explosion-proof version
Automatic CIP (Clean In Place) embedded in HMI
Quality Vision system
PRODUCT SPECIFICATIONS
LAYOUT
Side
Side
Top
PRODUZIONE GARANTITA
40
80
12
20
24
| FUTURA WITH LINEAR CUTTING | FUTURA WITH ROTO ORBITAL SAW | |
| Design speed (wipes/min) | up to 19.200 | up to 48.000 |
| Operating speed (wipes/min) | up to 16.800 | up to 48.000 |
| Cutting speed (clips/min) | 800 | 600 |
| Stacking speed (stacks/min) | up to 160 | up to 160 |
| Linear speed (m/min) | 140 | 140 |
| Number of lines | up to 24 | over 24, up to 100 |
| Motor | Full servo | Full servo |
| Roll diameter (mm) std | opt | 1200 | 1500 | 1200 | 1500 |
| Roll width (mm) min | max | opt | 130 | 320 | 400 | 130 | 320 | 400 |
| Lane width of semi-jumbo roll (mm) min | max | 800 | 1200 | 800 | 1200 |
| Stack length (mm) min | max | 100 | 300 | 100 | 300 |
| Folded wipe width (mm) min | max | opt | 80 | 120 | 160 | 80 | 120 | 160 |
| Interfolding | Yes | Yes |
| Fold type | Z, C, W and V modified | Z, C, W and V modified |
| Clip height (mm) min | max | 5 | 25 | 25 | 80 |
| Stack height (mm) min | max | 5 | 80 | 25 | 80 |
| Count min | max | 5 | 120 | 25 | 80 |
| Quantity of lotion (%) min | max | 200 | 400 | 200 | 400 |
| Efficiency (%) rolls | semi-jumbo | > 85 | > 95 | > 85 | > 95 |
| Waste (%) | < 3 | < 3 |