EXIGE
Wet wipes converting line
No compromise on speed: up to 800 cuts/min
In compliance with the best sanitary standards
Simpler process, few components for minimum maintenance costs
Reliable vacuum-less folding
High efficiency and low scrap to reduce TCO
Adjustable process with multiple parameters under operator’s full control
Fully automatic, from unwinder to wrapper feeding
Available in 2, 3 or 4 lanes in single or double frame, precut reels or wider slitted online
Totally configurable wetting system:
1) one or more sanitary pumps with dedicated flowmeter, for perfect lotion dispensing on each wipe
2) adjustable width or fixed width wetting bars, one per lane, to minimize lotion waste
3) free choice of pre-fold wetting, post-fold wetting or both together, depending on substrate type
1) one or more sanitary pumps with dedicated flowmeter, for perfect lotion dispensing on each wipe
2) adjustable width or fixed width wetting bars, one per lane, to minimize lotion waste
3) free choice of pre-fold wetting, post-fold wetting or both together, depending on substrate type
Top performances on any type of substrate, even the most delicate paper-based flushables
Single or double Z-folding on the same unit
Integrated quality control (Vision System), for non-conformities, locked to the initial state and full process control
No need to touch the product by operators
Pharma GMP (Good Manufacturing Practice) standards for materials, components and design to minimize product contamination risks
Recipes in the HMI (Human Machine Interface) ensure quick retrieve and error-proof operations
OPTIONAL FEATURES
Double-frame version
Tension adjustment by the HMI
Double Z-fold
Automatic web guide for each lane
Width adjustable wetting bars
Merger belt to converge products on a single line
Vision System quality controls
Explosion-proof version
Dedicated pump and flowmeter for each lane
Remote connection for tele-service
Integrated hoist to load raw materials
Automatic CIP (Clean In Place) embedded in HMI
PRODUCT SPECIFICATIONS
MACHINE LAYOUT 2 LINES
Side
Top
MACHINE LAYOUT 4 LINES
Side
Top
PRODUZIONE GARANTITA
2 LINEE
3 LINEE
4 LINEE
| EXIGE 2 | EXIGE 3 | EXIGE 4 | |
| Design speed (wipes/min) | 1800 | 2700 | 3600 |
| Operating speed (wipes/min) | 1600 | 2400 | 3200 |
| Stacking speed (stacks/min) | 100 | 150 | 200 |
| Linear speed (m/min) | up to 150 | up to 150 | up to 150 |
| Number of lines | 2 | 3 | 4 |
| Motor | Full servo | Full servo | Full servo |
| Roll diameter (mm) std | opt | 1200 | 1350 | 1200 | 1350 | 1200 | 1350 |
| Strip width (mm) min | max | 150 | 210 | 150 | 210 | 150 | 210 |
| Open wipe length (mm) min | max | 130 | 210 | 130 | 210 | 130 | 210 |
| Folded wipe length (mm) min | max | 75 | 110 | 75 | 110 | 75 | 110 |
| Interfolded | no | no | no |
| Fold type | Z, double Z | Z, double Z | Z, double Z |
| Stack height (mm) min | max | 5 | 60 | 5 | 60 | 5 | 60 |
| Count min | max | 5 | 40 | 5 | 40 | 5 | 40 |
| Quantity of lotion(%) min | max | 200 | 300 | 200 | 300 | 200 | 300 |
| Efficiency (%) | > 95 | > 95 | > 95 |
| Waste (%) | < 2 | < 2 | < 2 |