EXIGE

Wet wipes converting line

No compromise on speed: up to 800 cuts/min
In compliance with the best sanitary standards
Simpler process, few components for minimum maintenance costs
Reliable vacuum-less folding
High efficiency and low scrap to reduce TCO
Adjustable process with multiple parameters under operator’s full control
Fully automatic, from unwinder to wrapper feeding
Available in 2, 3 or 4 lanes in single or double frame, precut reels or wider slitted online
Totally configurable wetting system:
1) one or more sanitary pumps with dedicated flowmeter, for perfect lotion dispensing on each wipe
2) adjustable width or fixed width wetting bars, one per lane, to minimize lotion waste
3) free choice of pre-fold wetting, post-fold wetting or both together, depending on substrate type
Top performances on any type of substrate, even the most delicate paper-based flushables
Single or double Z-folding on the same unit
Integrated quality control (Vision System), for non-conformities, locked to the initial state and full process control
No need to touch the product by operators
Pharma GMP (Good Manufacturing Practice) standards for materials, components and design to minimize product contamination risks
Recipes in the HMI (Human Machine Interface) ensure quick retrieve and error-proof operations

OPTIONAL FEATURES

Double-frame version
Tension adjustment by the HMI
Double Z-fold
Automatic web guide for each lane
Width adjustable wetting bars
Merger belt to converge products on a single line
Vision System quality controls
Explosion-proof version
Dedicated pump and flowmeter for each lane
Remote connection for tele-service
Integrated hoist to load raw materials
Automatic CIP (Clean In Place) embedded in HMI

PRODUCT SPECIFICATIONS

MACHINE LAYOUT 2 LINES

Side

Teknoweb EXIGE lato/side

Top

Teknoweb EXIGE alto/top

MACHINE LAYOUT 4 LINES

Side

Teknoweb schema EXIGE 4 LINEE/LINES lato/side

Top

Teknoweb EXIGE 4 LINEE/LIES lato/side

PRODUZIONE GARANTITA

2 LINEE

3 LINEE

4 LINEE

EXIGE 2EXIGE 3EXIGE 4
Design speed (wipes/min)180027003600
Operating speed (wipes/min)160024003200
Stacking speed (stacks/min)100150200
Linear speed (m/min)up to 150up to 150up to 150
Number of lines234
MotorFull servoFull servoFull servo
Roll diameter (mm) std | opt1200 | 13501200 | 13501200 | 1350
Strip width (mm) min | max150 | 210150 | 210150 | 210
Open wipe length (mm) min | max130 | 210130 | 210130 | 210
Folded wipe length (mm) min | max75 | 11075 | 11075 | 110
Interfoldednonono
Fold typeZ, double ZZ, double ZZ, double Z
Stack height (mm) min | max5 | 605 | 605 | 60
Count min | max5 | 405 | 405 | 40
Quantity of lotion(%) min | max200 | 300200 | 300200 | 300
Efficiency (%)> 95> 95> 95
Waste (%)< 2< 2< 2

Waste

Operator

Efficiency