Genesis

Wet wipes converting line

OPTIONAL

12 rolls configuration
3rd labeller for anti tamper safety seal
Lot mark presence
Stack stop plunger to increase placement’s precision
Transversal fin trimming for nicer appearance
Jaws heigth assisted adjustment
Jaws quick easy change kit
Stack calibrating unit
Remote connection for tele-service
Lotion tank level sensors to trigger automatic loading

Main Features

  • 10 or 12 individual reels with manual splice for maximum flexibility and easiness of use
  • 1 single PLC and 1 HMI controlling the whole line for simpler and safer operation
  • Rockwell Automation powered ensures unbeatable performances, an outstanding worldwide support and availability of spare parts for years
  • Integrated flow wrapper tailored to perfectly match maker features and performances
  • High quality standards to ensure product safety and avoid contaminations

Advanced technology

  • Components only from 1st class vendors and well known brands
  • Long lasting rotary die cutter for wipes ribbon with blades in exclusive steel
  • High strength sealing head ensuring perfect sealing even with critical films
  • High efficiency and low scrap to save huge amount of money
  • Pervasive quality control to stop non conformities at the beginning

High safety

  • Pharma GMP standards for materials, components and design to minimize risks of product contamination
  • Equipment allows easy and effective CIP in order to change formula in a snap
  • Recipies stored in the HMI ensures quick retrieve and error proof operation
Baby
Wipes
Office
Household
Wet
Toilet
Personal
Care
PRODUCT SPECS
Unfolded wipe
Unfolded wipe
Folded wipe
Folded wipe
Pack
Pack
LIMITED FOOTPRINT FOR EASY OPERATION AND PLACEMENT: 14 M OF TECHNOLOGY
LIMITED FOOTPRINT FOR EASY OPERATION AND PLACEMENT: 14 M OF TECHNOLOGY
Higher efficiency
Quicker Troubleshooting
Product Hygiene
Save money
Easier and safer

Distinctive specs

Genesis is a great piece of art because it makes the handling of production of wet wipes extremely easy and cost effective.

+    Unwinding

Multiple unwinders with manual splice at full speed   |   No required machine stop to change roll   |   Servo-driven metering rolls

+    Cutting

Patented design and long lasting blades   |   Up to 600 cuts/min

+    Wetting

Dedicated nozzle bar for each web lane   |   Extremely precise lobe pump

+    Fin sealing

Proper sealing ensured by a series of pairs of welding rolls   |   Removal of the extra material with cutter to a cosy and neat appearance

+    Flow wrapping

Actively controlled by magnetic-braked spindle driven by a pull roll and tension conditioner

+    Quality control systems

No-product/no-bag and product misplace features included   |   Sensors/vision systems available as an option

+    Air removal

Brick-like pack apperance   |   Reduced product spoilage

+    Reject system

Only clip is rejected and not the whole stack for each splice in the rolls

Guaranteed production output
*without gusset
Genesis10 Genesis12
Design Speed (wipes/min) Up to 7000 Up to 8400
Working Speed (wipes/min) Up to 6000 Up to 7200
Cutting Speed (clips/min) 500
Stacking Speed (stacks/min) 120
Linear Speed (m/m) 100
Flow Wrap Speed (packs/min) 100 | 80 with gusset
No Rolls 10 12
Drive Full Servo
Roll Diameter (mm) std | opt 1200 | 1500
Roll Width (mm) std | opt 200 | 300
Stack length (mm) min | max 100 | 320
Folded Width (mm) min | max 75 | 130
Interfolded yes
Clip height (mm) min | max 5 | 20
Stack height (mm) min | max 5 | 120
No labellers std | opt 2 | 3
Wrap film splice Auto
Welding Head Long Dwell Technology
scrap
operator
efficiency
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Thanks for your message, in order to answer to your request you will be soon contacted by one of our operators.

To receive a quotation, to ask for a demonstration in our plant or to be always updated with our latest products, please fill the form below.